Elastomeric moldings are a type of rubber molding used in various industries, including automotive, agriculture, construction, and medical. Elastomers are rubber-like materials that can be molded into various shapes and sizes to fit specific applications.

The process of making elastomeric moldings involves several steps, including:

  • Designing the mold: The first step in the process is to design the mold that will be used to create the elastomeric molding. The mold is typically made from metal and designed to the exact specifications of the desired molding.
  • Mixing the elastomer: The elastomer material is mixed with various additives to achieve the desired properties, such as flexibility, durability, and resistance to temperature and chemicals.
  • Preparing the mold: The mold is prepared by cleaning it thoroughly and applying a release agent to prevent the molding from sticking to the mold.
  • Injecting the elastomer: The prepared elastomer material is injected into the mold cavity under high pressure. The mold is then heated to cure the elastomer and form the desired shape.
  • Demolding and finishing: Once the elastomer has cured, the mold is opened, and the elastomeric molding is removed. The molding may undergo additional finishing steps, such as trimming or deburring, to achieve the desired surface finish and dimensions.

There are several types of rubber materials used for moldings, each with unique properties that make them suitable for specific applications. Here are some commonly used rubber materials for moldings:

  • EPDM Rubber: Ethylene Propylene Diene Monomer (EPDM) is a synthetic rubber that is highly resistant to heat, ozone, and weathering. It has excellent electrical insulation properties and is often used for moldings in the automotive and construction industries.
  • Silicone Rubber: Silicone rubber is a synthetic elastomer that has excellent temperature resistance, ranging from -100°C to 300°C. It also has excellent electrical insulation properties and is highly resistant to water and chemicals. Silicone rubber is often used for moldings in medical and food applications, as well as in automotive and aerospace industries.
  • Natural Rubber: Natural rubber is a highly elastic and flexible material that is extracted from rubber trees. It has excellent resistance to tear, abrasion, and wear, and is often used for moldings in industrial applications such as seals and gaskets.
  • Nitrile Rubber: Nitrile rubber is a synthetic rubber that is highly resistant to oil, fuel, and chemicals. It has excellent abrasion resistance and is often used for moldings in automotive and industrial applications.
  • Neoprene Rubber: Neoprene rubber is a synthetic rubber that has excellent resistance to ozone, weathering, and chemicals. It is highly durable and is often used for moldings in industrial applications such as gaskets and seals.
  • Acrylonitrile Butadiene Styrene (ABS): ABS is a thermoplastic polymer that is strong, durable, and impact-resistant. It is commonly used for moldings in the automotive industry, such as dashboards and trim, as well as for toys and electronic housings.
  • Polypropylene (PP): PP is a thermoplastic polymer that is lightweight and has high chemical resistance. It is commonly used for moldings in the automotive industry, such as bumpers and interior trim, as well as for packaging and consumer goods.
  • Polyethylene (PE): PE is a thermoplastic polymer that is lightweight, flexible, and has good chemical resistance. It is commonly used for moldings in the food and beverage industry, such as bottle caps and packaging, as well as for medical and consumer goods.
  • Polyvinyl Chloride (PVC): PVC is a thermoplastic polymer that is versatile and has good electrical and chemical resistance. It is commonly used for moldings in the construction industry, such as window frames and pipes, as well as for consumer goods.

These are just a few examples of the many elastomer materials used for moldings. The choice of material will depend on the specific requirements of the application, such as temperature resistance, chemical resistance, or durability.

To gather more information about our products and services, please use our search tools above or Request a Quote below.

Fairchild Industries, Inc.
475 Capital Drive
Lake Zurich, IL 60047
Phone: 847.550.9580

 

Designed in the USA.
Sourced with our customer in mind.